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The molding machine will generate the plastic casing that you see on your toys. Large factories usually have large, medium and small injection molding machines, ensuring an increase in productivity and efficiency. Plastic casing models of your toys generally use materials such as ABS, HIPS, GP, transparent ABS, PP, POM and PMmA.

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Both the injection pressure and expanding gas/polymer cellular mixture act to fill the mold. The mold cavity pressures are 10 – 20 times lower than conventional injection molding which permits the use of lower cost aluminum molds with no hot runner, since the hot runner manifold & nozzle system is integral to the machine.

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Molding by injection process is rapidly performed. The molding m/c may be operated at six shots per minute, although slower speed prevails since product molding product by injection. This machine is primarily determined by length of time required to cool and ser the material in the mould.

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May 04, 2021 · Second, the injection molding production cost is primarily calculated from the hourly rate and the cycle time. The hourly rate is proportional to the size of the injection moulding machine being used, so it is important to understand how the part design affects machine selection. Injection molding machines are typically referred to by the tonnage of the clamping force they provide.

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Although the injection molding machine’s cycle ends on Step 5, the process continues. Periodically the machine operators, or robots separate the usable parts from the left over runner.* The runner is the pathway that the plastic takes to fill the mold cavity.

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